Table of Contents
 
Sandmolding
Sandmolding is an alternative to "lost wax" casting. Replication depends on a reusable pattern rather than a rubber mold. Instead of creating a wax pattern, "investing" it in a refractory mold and burning it out to create the mold cavity, the pattern is used over and over and is pulled out of the sand mold.

Simple sand molds are two-piece affairs, but they can be far more complex. A gating system to intruduce metal into the mold cavity as well as vents to let gases escape are a vital part of any molding system. The parts of the mold are firmly joined by clamps and wedges.

Sand molding is more direct than the ceramic shell molding, which requires the creation and destruction of a wax pattern (hence the name). Depending upon the degree of detail desired, however, lost wax may be more appropriate. The rubber mold which forms the wax patterns can also be saved for years, and many castings can thus be created.


A rubber pattern (cast from the original metal grill) used to make the sand molds for the state capitol restoration.